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Custom Extrusion Services

Custom Extrusion Services

DUKE Extrusion can create custom medical extrusions to meet your unique requirements. We have a wide range of custom extrusion capabilities manufactured within an EN 13485 certified quality system, ensuring that each and every product meets the same high standards for quality and precision that our customers have come to expect.

We design and produce in-house custom tooling within a dedicated machining center to support the complete custom extrusion design for R&D and production runs. This allows us to provide the industry’s fastest possible lead times for custom medical extrusions. When needed, our design team can assist in refining your designs for optimum performance and manufacturability. Nearly every aspect of your tubing can be customized to match your exact specifications.

DUKE Extrusion’s custom extrusion services include:

Available features and capabilities of our custom extrusions include:

  • Up to 14 lumens in a single tube
  • Wall thicknesses down to 0.00075”
  • Striping
  • Coated wire
  • Coil or braid reinforcement
  • Annealing (as a post-extrusion service)
  • Eccentric shaped (non-round) lumens and/or profiles
  • Custom compounded resins
  • Color matching
  • Hydrophilic coating
  • PTFE lined lumens
  • and more

We create custom extrusions from a range of materials to meet customer design requirements. We work extensively with nylon, PEBA resin, polyester, polyurethane, polyethylene, and more, including custom compounds.

Custom extrusion development is at the core of our extrusion capabilities. We can deliver the custom medical extrusions or other custom extrusions you need in as little as three days. Request a quote on the custom extrusion your application requires, or contact DUKE Extrusion to learn more.